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Reloading The 454 Casull


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Shown above, a .45 Colt, .454 Casull and the .460 S&W Magnum

(HP = Hollow Point, RN = Round Nose, FMC = Full Metal Case, FMJ = Full Metal Jacket, JHP = Jacketed Hollow Point and if GC indicated, means Gas Check at bottom of lead bullet)

Loads for 454 Casull:

The .454 came out in the late 50's and was the big, bad boy in town, till the advent of the .500 S&W mag and now, the .460S&W magnum. This caliber, designed by Dick Casull, is great for us who have lots of .45 Colt ammo (I reload for cowboy shooting, but want a gun that can handle everything up to this magnum with very heavy lead bullets moving out at speeds in the 1300-2000 fps range.) My lighter .45 colt loads recoil about the same or less as a .38 special in this heavy gun and are good to shoot for target practice. With adjustments, you can use dies from your .45 Colt to reload the .454 (of course you can't full length resize the case, the decapper might not work and the resizer is slightly different) but the case mouth belling and the bullet seater & crimper can be adjusted in the press to work. The shell holder works using the .45 colt for the .454. Personally, I suggest you spend $25 to $40 to buy a full new set for this caliber and shell holder. Lead GC bullet (from LeadHeads Bullets of St. John, KS) are good for home brew loads. Many loads below us CPB (Cast Performance Bullets).

(Note: Shown on this page are START and MAXIMUM loads. Pay attention to which is which.) (See note on Powders below or read all about various Powders.)
Bullet size is .451" (jacketed) in diameter or .452 lead (and some jacketed). Use SMALL RIFLE primers in cases. You need the stronger rifle primers because of the pressures. For slow powders, magnum primers are better.

Due to different barrel lengths,type of bullet, seating depth, primer brand and other factors,you may not get near the FPS charted. It is just a guide and the reason you should start 10% under these charges and work up.
SOME ARE MAXIMUM LOADS! - NOTE, powder companies sometimes reduced some of these hot and maximum loads after these figures were posted. You might check current loads from powder company before loading maximum loads. The loads that produce velocities below 950 fps, are very nice, mild shooting, lower recoil rounds. Trail Boss is a great, low velocity, very bulky powder for this big boy that I have been shooting in my .45 Colt loads for some time. These are VERY mild in this big gun, and less than half the maximum pressures of the high velocity loads. Powders like H-110, Lil' Gun and Winchester 296 are good for the magnum loads.

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240 Grain Freedom Arms JHP .452 dia. 
    H4227      29.0 gr.   1,421 FPS Start
    H4227      34.0 gr.   1,815 fps MAX
    H110       36.0 gr.   1,889 fps Start
    H110       39.0 gr.   2,090 fps MAX
    W296       36.0 gr.   1,875 fps Start
    W296       38.0 gr.   2,004 fps MAX
    W231        9.0 gr.     844 fps Start
    W231       13.5 gr.   1,399 fps MAX
    2400       26.0 gr.   1,639 fps Start
    2400       30.0 gr.   1,886 fps MAX 
    Unique     14.0 gr.   1,367 fps Start
    Unique     16.5 gr.   1,580 fps MAX
    Universal  10.2 gr.   1,212 fps Start
    Universal  11.5 gr.   1,325 fps MAX
    Bullseye    7.0 gr.     842 fps Start
    Bullseye   11.0 gr.   1,334 fps MAX
    AA No.9    23.5 gr.   1,439 fps Start
    AA No.9    30.0 gr.   1,760 fps Not MAX but close
    Lil'Gun    35.0 gr.   1,952 fps Start
    Lil'Gun    38.0 gr.   2,033 fps MAX
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240 Grain Hornady XTP Mag .452 dia. 
    AA 5744    26.5 gr.   1,255 Use for a Reduced Load
    AA 5744    28.0 gr.   1,432 fps 
    AA 5744    29.5 gr.   1,604 fps MAX.
    Titegroup  10.0 gr.   1,214 fps Start
    Titegroup  11.0 gr.   1,309 fps MAX
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250-255 Grain Lead SWC .452 dia. 
    TrailBoss   6.7 gr.     862 fps Start
    TrailBoss   9.0 gr.   1,011 fps MAX
    AA No.9    21.6 gr.   1,326 fps Start
    AA No.9    24.0 gr.   1,507 fps MAX
    5744       26.1 gr.   1,347 fps Start
    5744       29.0 gr.   1,531 fps MAX
    2400       20.0 gr.     ~~~  This is contributed load, may be near max.
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250 Grain Hornady XTP/JHP .452 dia. 
    W-296      27.5 gr.    1,725 fps Start
    W-296      28.5 gr.    1,785 Max
    AA No.9    25.2 gr.     ~ ~ ~ Start
    AA No.9    28.0 gr.    1,770 fps MAX
    2400       29.0 gr.     ~ ~ ~ contributed MAX
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260 Grain JHP or JFP .452 dia. 
    W-296      34.0 gr.    1,817 fps Start (hot)
    W-296      36.0 gr.    1,954 Max (hot)
    H-4227     28.0 gr.    1,421 Start
    H-4227     33.0* gr.   1,762 MAX (*compressed)
    H-110      34.0 gr.    1,817 Start
    H-110      36.0 gr.    1,954 MAX
    Lil' Gun   33.4 gr.    1,744 Start
    Lil' Gun   35.5 gr.    1,895 MAX
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260 Grain Speer JHP .451 dia. 
    Longshot   14.0 gr.    1,353 Start
    Longshot   15.0 gr.    1,443 MAX
    HS-6       14.5 gr.    1,252 Start
    HS-6       16.8 gr.    1,420 MAX 
    Universal  10.3 gr.    1,157 Start
    Universal  11.5 gr.    1,245 MAX
    Titegroup   9.5 gr.    1,159 Start
    Titegroup  11.0 gr.    1,270 MAX
   
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(Work in progress.
Loads for heavier bullets will follow in near future.)

Loads for the .454 Casull direct from Hodgdon (their web site)

Discussion:

Trail Boss is great for lead bullet loads at low velocities (plain base bullets are OK). It's quite bulky and will fill the case beyond half full for most loads (making a double charge evident if it happened).

Accurate (XMP)5744 is one of my favorite powders that I use in my .45 Colt and other calibers. It seems to be less "case position sensitive" than others I have used. And only a few more grains (to MAX) is a compressed load, so it uses a lot of the case space.

I have used Titegroup and Lil' Gun and I like them a lot. Tightgroup is a very light powder for its bulk, so it fills the case about 3/4 when seating a big lead GC bullet. Lil' Gun and H-110 are excellent for magnum loads with a heavy bullet.

UNIQUE & Universal - *
AA(XMP)5744, AA 1680, AA 4100 are products of Accurate Arms Company
Tightgroup, Longshot, Lil'Gun, H110, H4227 are products of Hodgdon Powders.
IMR Trail Boss (formerly DuPont) Powder Company & Winchester Powders are now Hodgdon
Alliant (formerly Hercules) Powders: Unique, 2400 & Power Pistol

References: Accurate Arms Co. Alliant Powder Co. Reloaders' Guide - - Hodgdon's Reloaders Website- - Hodgdon Tech Support - - Speer Reloading Manual, #12 - - Winchester Reloading Components Manual, 14th edition - - Lyman Piston & Revolver Reloading Handbook, 2nd edition. - - VihtaVuori Oy Company, - Numerous magazine articles on reloading special calibers and personal loads where noted. Ramshot Powder Company on-line guide 2007.

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This page created May 1, 2007 by M.D. Smith and last modified on May 22, 2007 ©